Automotive & components
Tier 1 and tier 2 supply, machined and formed parts, assembly lines running to a customer’s schedule.
- Line balancing and changeover on mixed-model assembly
- PPAP, APQP and customer audit readiness
- Vision inspection on critical characteristics
Polymers & compounding
Injection, extrusion, compounding and rubber. Where scrap is cheapest to remove at the mixer.
- Formulation and process-window definition
- Scrap and regrind economics rebuilt
- Energy per kilogram as the running measure
Footwear & leather
Components and finished goods, high labour content, seasonal volume swings.
- Cell design and manpower norming
- Multi-skilling for volume swing
- Chemical compliance and ZDHC
General engineering
Fabrication, machining and job-shop work where the mix changes weekly.
- Setup reduction on short runs
- Quoting cost model rebuilt from real time studies
- Planning and capacity visibility
Textiles & apparel
Spinning, weaving, processing and garmenting, with a heavy compliance load.
- HIGG FEM and customer social audits
- Utility cost per metre or per piece
- Attendance, shift and incentive design
Food & beverage
Hygiene-critical processes where downtime and yield sit on the same line.
- Sanitation-aware TPM and changeover
- Yield loss tracked to the step
- Water, effluent and energy balance
Packaging
Printing, converting and corrugation with high-speed lines and tight waste tolerances.
- Waste and make-ready reduction
- Colour and print-quality control
- OEE on high-speed converting
Electricals & assembly
Wound goods, panels and electro-mechanical assembly with test-heavy flows.
- Test and rework loop analysis
- Operator certification and gating
- Traceability through assembly
Building materials
Heavy, energy-intensive process plants where a point of availability is worth a lot.
- Availability and kiln/mill loss trees
- Energy per tonne
- Spares and criticality strategy